Month: August 2021

What Are The Best Advantages Of 16C Collet?

When considering purchasing the CNC lathe, turning center, or any other, it is also quite necessary to ensure the complete Workholding system is matched. These are mainly enabled to operate smoothly for increasing the machine’s capabilities along with the type of work.

Workholding system enabled for the large-bore oil-patch lathe allows to easily increasing the efficiency in the machining pipe threads. 16c Collet is mainly enabled with the hole capacity up to 1.625”. The real difference from the other Collet lies with the size and these are called as the “Step Chucks.”

 

Precision:

Inserting the 16C Collet for gripping tightly the workpieces allows the more superior functioning. It especially provides a stronger hold on small workpieces compared to that of the standard lathe chuck. While using the 16C Collet, it is a much more suitable option for engaging both the internal and external thread.

  • Dedicated Collet bore diameters
  • Emergency collets based on the soft face and pilot bore
  • Models such as Round, Hexagon, or Square are available
  • Lighter in weight
  • Less prone to negative effects of centrifugal force
  • Produces consistent gripping force
  • 5m sizes available upon request
  • Smooth gripping surface

 

16C step Collet can be purchased from various sizes that include the 2” to 6” in diameter with about 1” increments. It especially offers the 2 different lengths such as the ½” and 1-1/4”. These are a mainly convenient option for using the close ring that could work across the machine. Closing rings are mainly designed for easily bolting the spindle even at the (A5) mount. Choosing the 16C Collet with the (A5) configuration enabled on its front face is convenient for providing better operation.

 

Higher RPM:

Compared to other models, the 16C Collet also gives the complete option to work with a small diameter. These are mainly enabled with the lower mass as well as symmetrical geometries. It enables to run at a higher speed compared to any kind of 3 jaw chucks. 16C Collet is lighter in weight so that they are less prone to any kind of negative effect due to centrifugal force.

 

Bar Feeding:

The 16C Collet is the best option for the precise workholding method in several bar feeding applications. These especially produce a consistent gripping force with an increased RPM rate.

 

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ER Collets: How to fit correctly a CNC Router Tool into a Collet

When it comes to the most cost-effective way for tool holding, the first thing that comes to our minds is ER collets. This is possibly the most effective CNC Router Tool holding system. Here we will help you understand how to fit a CNC router tool into a collet correctly. Before you hop onto the fixation method, do not forget to get the right collet such as 5c Collet, r8 Collet etc.

 

While fitting a CNC router tool into a collet, you must get the right size and type of collet. So now, let’s see how you can correctly fit a CNC router tool into a collet.

 

How To Correctly Fit A CNC Router Tool Into A ER Collet?

 

To correctly fit a CNC router tool into a collet, consider the following steps:

 

  • First and foremost, get the right size, type, and shape of the collet for the CNC router too. Push the collet into the lock nut until it clicks into position.
  • Ensure that the collet is successfully engaged with the locking ring of the nut. To get double sure about it, you may insert it at a slight angle.
  • Now, screw the nut loosely onto the CNC router tool holder cone.
  • As the next step, put the tool and insert it into a collet; ensure that the tool fills at least 75%-80% of the collet bore. During this process, do not let the cutting flute get into the collet.
  • Now, screw again and tighten the collet to the right torque.
  • Be extra careful while tightening the screw; also, make sure that you are not leaving it loose or over-tightening. In both cases, it will create trouble.
  • Now, as the final step, carefully remove the tool from the collet. Unscrew the locknut from the collet and remove the tool out of the collet.

 

Importance Of Correctly Fitting CNC Router Tool Into The Collet

 

Collets are available in various shapes and sizes; each one has its purpose. You must choose the right collet to fit the CNC router tool. Choosing the wrong type or size and incorrectly fitting the CNC router into a collet can lead your workpiece or tool to numerous problems.

 

Wondering why we are emphasizing correctly fitting the CNC router tool into the ER Collet? Well! Take a look below to the few examples of what can go wrong if you misfit the CNC router tool:

 

  • Poor quality cutting
  • Premature tool failure
  • Damage to the spindle
  • Damage to the collet
  • Damage to the tool
  • Damage to the machine bed
  • Misalignment of the tool

 

With this, you can easily fit the CNC router tool into a collet. So purchase your CNC router tool and collet from the leading Collet Manufacturer in India right now and fix it efficiently.

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How to Use Emergency Collets & Their Benefits

It has often happened that even with perfect planning; problems arise, which calls for emergency measures to be taken. It is possible that they need an odd-sized or a specially-shaped collet. This is where emergency collets are used. Their designs permit rapid boring, drilling, etc., to the exact size required.

Many manufacturers offer different types of emergency collets. They vary in shapes and sizes, and almost all of them perform the same function. The two most common emergency collets are the 5C Emergency Collet and the 16C Emergency Collet.

Let’s take a look at each of them and find out their use and benefits:

 

5C Emergency Collet

 

A collet is a tool that is used to grab a workpiece or piece of equipment. There are various types of 5c collets available. There are also curved, hex, and right-angled collets in addition to the typical round collet. Expanding and emergency collets are available in machinable steel, brass, or nylon, allowing you to customise them to your needs.

5c emergency collets are versatile, with the ability to bore to figure, taper, size, and depth to fit certain elements. On the other hand, Pins are built-in to keep the collet unlocked when sorting out in a 5c emergency collet chuck.

Collets have a narrower clamping range than chucks, but they allow for positively active recurrent clamping of similarly-sized items with faster clamping and releasing speeds than chucks. It constructs them in a way that is ideal for producing high-precision elements and items regularly.

 

16C Emergency Collet

 

Some companies have announced the availability of three new 16c emergency collets. Even with meticulous planning, crises arise when a tool room or creation branch requires a stepped odd size or unusual shape.

After learning this, companies have been stockpiling 16c Emergency Collets for a long time. Fast drilling, boring, or stepping out to the precise dimension required is made possible by the easy-going and minor pilot holes. Every emergency collet comes with pins for precise machining.

Emergency collets are intended for short-term use when a hard-bitten and ground collet is not readily available. Emergency collets are available in standard lengths or with a drawn-out nose.

Now that the use and benefits of emergency collets have been discussed, you won’t have any problem picking up the ones you need the most in your work. PG Collets & Accessories is a company that is one of the oldest Collet Manufacturers in India, and they offer different types of emergency collets.

 

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